Manufacturing of Some Copper Products

Manufacturing of copper wire products is an elaborate process and involves the usage of a large number of technical procedures. Some important products of copper can be listed as- Copper Glass Wire, Copper Tinsel Wire, Tin Coated Copper Wire, Tinned Braided Wire, etc.

Copper tinsel wire is a highly demanded copper wire type which is manufactured by wrapping of several thin copper foil strands round a textile core. This type of wire is used in telephone chords and is known to be very strong. Since it is thin and flexible they have usage across a variety of industrial domains. The manufacturing of copper tinsel wire involves the implementation of electrolyte copper, cadmium copper, silver platted copper. Here the copper wire is flattened and pulled into threads such as Silver Thread, Cotton Thread, Nylon Thread, Nomex Thread, etc. Thereafter you have twisting, braiding and stranding. Copper Tinsel Wire is known to be extremely useful as the entire telecommunication industry relies on these wirings.

Likewise manufacturing of copper glass wire includes the process of stranding wherein the copper wire is drawn into wires. Thereafter the braiding of fibre glass thread is carried out. This is followed by varnish plating.

Copper has the reputation of being the most popular metals in the world. The fact that it can be recycled makes it an even more efficient resource. Copper can be regarded as the sin qua non of the electric and electronic domain and without this metal the present day world would possibly not have existed.

Unique Properties of Copper Metal

Copper has a crucial role in our day to day lives. The copper metal has been used since 9000 BC. Previously the metal had been used just in preparing utensils and jewelry items. Today copper metal is utilized in preparing a variety of products including- Copper Glass Wire, Copper Tinsel Wire, Tin Coated Copper Wire and Tinned Braided Wire.

All these have varied applications across various industrial domains. Copper being an excellent conductor of electricity as well as heat is regarded as an irreplaceable metal in the electric and electronic domain which is both abundantly available as well as recyclable.

The high corrosion resistance, malleability and ductility of the metal makes it a favorable option across various industries. Another very useful thing about copper is that it can not only be used in its pure form but also as alloys for various purposes. Some important metals used in combination with copper are- brass and bronze. These copper alloys are known to be stronger or harder, moreover they are known to be more corrosion resistant as compared to the pure copper.

Products of copper such as copper glass wire, copper tinsel wire, tin coated copper wire, tinned braided wire are used in different scenarios for different purposes. Thick copper strips are used in lightning conductors which are generally there on tall buildings. Copper wire is also used to create a magnetic field. Thus the unique physical as well as electrical properties of copper make it a highly demanded metal.

Copper- Why it is Preferred over Other Metals

Copper wire has a large variety of applications in construction, electrical as well as electronic domain; apart from being used as bare copper wire they are used in making a variety of copper products such as round, annealed, soft copper wire to be used in various arenas. They are also used consistently in the preparation of tinned copper wire which further has many applications. One important use of the tin coated copper wire is especially for overhead power source in light, subways, heavy transit systems, etc.

One significant factor which makes tin coated copper wire an important resource is in the electrical field because of its high conductivity. As compared to the other metals tin coated copper wire happens to be a very good conductor.

Copper is very famous and it is being used since ages. Because of its high availability and its prospect of being used and reused by recycling, copper is used widely. Various bare copper wire manufacturers are available over the internet. You can easily look for them by looking for keywords such as bare copper wire manufacturers, suppliers, etc. These copper products such as tinned copper wire, PVC coated copper wire are corrosion resistant and has many more advantages, as a result copper products are continuously becoming popular and a trusted metal used in the construction and electrical domain.

Tinned Copper Wire- Its Uses and Properties

Copper wire comes with very high conductivity and is used as an essential component in various electrical and electronic equipments. When you form a tin coating over the copper wire the wire becomes more durable and strong. Tinned copper wire is know to be of better quality as compared to the simple copper wire as they are more reliable. It is known that tinned copper wire lasts 10 times more than a non-tinned one.

They can resists corrosion better and have higher conductivity. Various copper products such as bare copper wire, tinned wire, etc. are used extensively in various arenas.

You can produce tin coated copper wire through the process called hot dipping; here the copper strands are dipped in the melted tin. You can also electroplate, wherein you use a rectifier as well as electrical charge in order to tin copper and finally produce tin coated copper wire.

Since the electrical sector depends so much upon copper, it has been considered one of the most important metals in the life of human beings. Even today when computers form the soul of business communication, copper earns its usage in the manufacturing of various parts of CPU and other electronic gadgets. Since copper works as a very good conductor, they become the first choice while making electrical equipments. Moreover there are huge deposits of copper in the world and the fact that copper can be recycled, minimizes wastage and encourages efficiency.

Copper- Most Preferred Metal for Making Electrical Gadgets

Copper because of its unique properties has remained the main metal used for electrical purposes. Today copper is used widely as tinned copper wire, bare copper wire, tin coated copper wire, etc. Few properties which makes it very special and wonderful metal used in electrical domain are:

· Copper is very malleable; thus it can be easily drawn into tinned copper wire, bare copper wire, tin coated copper wire. Bare copper wire manufacturers produce very good quality copper wire and that is used in various domains. Copper can be bent, stretched and given different shapes without being cracked. Heat or even cold doesn’t effect its malleability.

· Since copper has very high conductivity they are used as a primary medium in the electrical domain. Though brass, etc, are good conductors, they still cannot match the conductivity of copper. Another metal which can conduct electricity better than copper is silver which is expensive and known to be a rare metal used more in making jewelry items.

· Ductility allows copper to be spun into thin wires, much thinner than human hair. This makes it suitable to make very thin wires.

Copper is highly resistant to corrosion, it remains effective and valuable in humid conditions.

The Significance of Copper

Copper is one of the most important metals to have helped in bringing about the industrial revolution. This is so because it is indispensable to be used as wire for electrical equipments and electronic devices. Being a good conductor of electricity along with its quality of being very flexible, it is the only wire which can be used for electrical connections. Because this metal contains many impurities, it takes the process of electrolysis to free it from cadmium impurities to get “Electrolyte Copper”. This is considered to be 100 % pure variety of copper.

Bare copper wire is a type of this wire. It is used to make cables for electricity equipment like light and heavy transportation, lighting of subways, running mine trains, industrial cranes and buses.

Copper wire manufacturers have to be competent in all processes of copper processing if they want to cater to a larger cross section of customers. After extraction of copper rod from its ore, the process of copper wire manufacturing is not identical. Many varieties of copper wire are manufactured by different processes, each involving some very specialized procedures.

Various varieties of copper wires are tin coated copper wire, braided copper wire, tin coated rounded or flat braided copper wire, CRT Earthing wire or Assembly, flexible connectors or jumpers, bare stranded copper wire, flexible rope wire, flexible rope cable, submersible winding wire or coated glass wire. All these serve different purposes and require varying manufacturing processes. Some uses to which copper wires are put depend upon its ability of being twisted without breaking.

Copper must be the most popular metal all over the world and that is the reason why some countries depend on its trade for running their economy. Only the significance of electrical works gives copper wires such a big significance that we don’t even need to consider the other uses that it is put to.

Other uses like kitchen sinks, jewelry, cooking utensils are important themselves. The entire telecommunication industry is dependent upon the utilization of tinsel copper wires in order to work shows how important this little fragment of brown, shiny twisted wire. We get this wire in our homes but that never makes us wonder how much of a role it is playing in our lives. We should consider the importance of this metal, especially the role of the copper wire manufacturers in our lives.