Monday, January 30, 2012

Tinned Wire - Providing Extra Strength

Copper is known for its excellent conductivity properties and strength, making it the most preferred material for construction and manufacturing industry. Different forms of copper are now regularly used for various manufacturing industry such as telecommunications, automobiles and electricity. The primary reason for the choice of copper is its good conductivity property and flexibility. And being a metal which can be easily molded to form different structures, copper is also used extensively for building houses and building. However, in case one wishes to provide additional strength to existing copper wires, then they can be converted into tinned wire. For the purpose of converting a copper wire into tinned wire, the providers of tinned wire and shield wire suppliers usually apply an additional coating of tin on the copper wire, and hence make them stronger.

Methods of manufacturing tinned wire

Usually, the manufacturers and shield wire suppliers use two methods to manufacture tinned wire from copper wires:

a) Hot dipping: In this method, the individual strands of copper wire are dipped into melted tin, and thus formulate additional coating of tin on the copper wires. By using this method, we can get high quality tinned wires, which can be used in electrical industries and mechanical construction works, with great results.

b) Electroplating: In this method, shield wire supplier use electricity to create tinned wires out of copper wire. By implementing this method, manufacturers make use of rectifiers to generate electric charge, which is transformed onto individual strands of copper and thus create tinned wire. In such method, the copper wire becomes extra strong and durable, which can be effectively utilized in various construction works.

There are several advantages of using tinned wires, compared to non-tinned copper wires. One of the most important benefits lies in strength and durability factor. Such copper wires which are tinned either by hot dipping method or electroplating method are found to be immensely strong and durable, and can be effectively utilized for various industries. As per a industry research, tinned wires are 10 to 15 times stronger than non tinned wires.

Additionally, such copper wires which are tinned have been found water resistant. These wires can be used in marine industries such as shipping and fishery. Further, such tinned copper wires are also used extensively in boating industries, creating the base and surface of the boats to make them durable. As these are water resistant, there are several more ways these can be used for optimal results.

One factor which makes the usage of tinned wire exclusive is the cost factor. As tinned wires are expensive than non-tinned copper wires, only big manufacturers and industries are able to use these wires for their manufacturing process. However, being 10 to 15 times stronger than normal wires, the cost eventually pays off in the longer run as the quality of product is higher and better.

3 comments:

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  2. Thanks for the wonderful post about tinned wire, you are really working hard to discover the things for real world knowledge.

    Thanks, keep posting.
    Mangesh
    Stainless Steel Wire Manufacturers

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