Tinned Wire - Providing Extra Strength

Copper is known for its excellent conductivity properties and strength, making it the most preferred material for construction and manufacturing industry. Different forms of copper are now regularly used for various manufacturing industry such as telecommunications, automobiles and electricity. The primary reason for the choice of copper is its good conductivity property and flexibility. And being a metal which can be easily molded to form different structures, copper is also used extensively for building houses and building. However, in case one wishes to provide additional strength to existing copper wires, then they can be converted into tinned wire. For the purpose of converting a copper wire into tinned wire, the providers of tinned wire and shield wire suppliers usually apply an additional coating of tin on the copper wire, and hence make them stronger.

Methods of manufacturing tinned wire

Usually, the manufacturers and shield wire suppliers use two methods to manufacture tinned wire from copper wires:

a) Hot dipping: In this method, the individual strands of copper wire are dipped into melted tin, and thus formulate additional coating of tin on the copper wires. By using this method, we can get high quality tinned wires, which can be used in electrical industries and mechanical construction works, with great results.

b) Electroplating: In this method, shield wire supplier use electricity to create tinned wires out of copper wire. By implementing this method, manufacturers make use of rectifiers to generate electric charge, which is transformed onto individual strands of copper and thus create tinned wire. In such method, the copper wire becomes extra strong and durable, which can be effectively utilized in various construction works.

There are several advantages of using tinned wires, compared to non-tinned copper wires. One of the most important benefits lies in strength and durability factor. Such copper wires which are tinned either by hot dipping method or electroplating method are found to be immensely strong and durable, and can be effectively utilized for various industries. As per a industry research, tinned wires are 10 to 15 times stronger than non tinned wires.

Additionally, such copper wires which are tinned have been found water resistant. These wires can be used in marine industries such as shipping and fishery. Further, such tinned copper wires are also used extensively in boating industries, creating the base and surface of the boats to make them durable. As these are water resistant, there are several more ways these can be used for optimal results.

One factor which makes the usage of tinned wire exclusive is the cost factor. As tinned wires are expensive than non-tinned copper wires, only big manufacturers and industries are able to use these wires for their manufacturing process. However, being 10 to 15 times stronger than normal wires, the cost eventually pays off in the longer run as the quality of product is higher and better.

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Copper finds its extensive use in wiring purposes as copper is a very good conductor of heat and electricity. Its remarkable property of good ductility and malleability causes it to be drawn into very thin wires and copper foils. Being extensively available in the earth’s crust and its recycling nature copper is one of the most affordable and reliable solution for all personal and industrial wiring needs. Some of the other remarkable properties of copper which are favorable for its use as wires are its high melting point, resistance to corrosion, high tensile strength and high ductility. Although aluminum competes with the copper in electrical conductivity but aluminum has only 61 percent of the conductivity of copper and usually thick aluminum wires are needed for conducting current which may easily catch fire on overheating resulting in fire accidents. Hence copper emerges as the number one choice.

Braided copper wires are extensively used as copper flexible connectors which connect one part of the electrical appliance with the other. These wires are also extensively used in railways and locomotives, transformers, control switches, relay gears, power meters, turbine connectors, transformers etc. Copper flexible connectors as manufactured by the electrical wire manufacturers and exporters of India are known for their quality, durability, high tensile strength and low electrical resistivity.

Braided wires need to be coated by tin which acts as insulating material. Tin coating enhances the life of the copper wire as the coating saves the wire to succumb under mounting pressure when used in underground cables. Before the coating of tin on the copper wire to produce tinned braided wire the electrolytic copper wire is first drawn into specified size and then annealed to make the wire more flexible and tensile. Then the tin coating is done through either the hot dip process or the electrolytic process. In the hot dip process the annealed wires are passed through the electrical pot containing molten tin while in the electrolytic process copper wires are put in the chemical tank and the electric current is passed through the tin slab which then helps in copper wire getting evenly coated by tin.

The tinned braided wire is commonly used in cables, industrial machines, heaters, high temperature instruments, long distance power transmission and in other electrical appliances. The clients can easily avail either the rounded or flat braided copper wires of specified shape and sizes as per their personal or commercial needs and applications. Each and every wire manufactured by Indian electrical wires manufacturers and exporters pass under the strict quality control tests to ascertain that the clients get the super quality products on the most competitive prices. The electrical wires manufacturers and exporters in India thus with their wide variety of copper and aluminum products cater to the needs and requirements of large number of industries as well as individuals.